27 January 2012

Back from a Renovation Break

Hello world. We wanted to let you know that we’re not dead. This past holiday season brought a last-minute escape to Buenos Aires, Argentina and Montevideo, Uruguay to “renovate” our spirits.

Travel, along with a much-needed break from the daily grind brings us back feeling refreshed and ready to tackle the new year with gusto.

For now, we leave you with a couple teaser images of what’s to come:

1) After days of toiling in the sun, our garden finally takes shape with partially completed brick paving!

The brick patio and pathway take form, connecting the kitchen to the pool

2) We didn’t think the day would ever come, but our kitchen actually arrives (well, 1/3 of it - just enough to make a mess), poco a poco!

Our kitchen island prep sink makes cleaning up after an elaborate dinner a breeze

22 November 2011

Stair Carpentry - A Simple Design to Please Your Inner Architect

The last time we mentioned our staircase, we were reveling in the fact that we could travel between floors without either having to climb a ladder or negotiate a rather steep makeshift ramp.

My how time flies. After watching the stairwell go from a drab gray concrete tunnel to a more spritely white-washed shaft of light, we have now witnessed its final transformation into the wood-clad beauty we designed.

After months of design and construction, our stairs affirm the fact that every architect loves a good stairwell. Stan is no exception.

Using tzalam hardwood we purchased ages ago, our carpenter cut, joined and assembled units consisting of one riser and one tread, screwed together from behind where it would not be visible once laid.

Each riser and tread stair unit was designed and built at our carpenter's workshop, then delivered on site to complete the construction process.

On the underside of each panel, grooves were cut to help prevent the wood from warping. All this work happened in the workshop where precision was better, quicker and cheaper. Delivered to site, the idea was to nail them together to form the stairs.

Grooves are made on the bottom of the stair treads at our carpenter's workshop to prevent them from warping over time

In advance of their arrival, the concrete base of each stair was leveled and a little bit of the concrete picked out on each side so each stair could be embedded in 1/8 inch.

This embedding is easier than cutting the stairs to the exact dimension and relying on the walls being exactly straight (in Mérida renovation projects, they seldom are). Embedding the stairs a little makes this a moot problem as an albañil simply has to return after the stairs are in and patch the gaps with new cement. 

To blend the paint, we have asked the painters to taper down to a single coat as they near the edge of the stairs. Some would say this is obsessive - but hey it’s our house and we’ll notice if it’s not right.

Anyway, back to the stairs. Once delivered on site, installation began at the bottom, moving up one step at a time. To adjust for small variations in the height of each step, a little wood was planed from each step to make a snug fit. 

Construcing our stairs on site required a lot of planing to accommodate for small variations in the concrete work done by our contractor

Surprising for us, the stairs weren’t actually fixed to the concrete, but instead secured to each other with “invisible” carpentry nails to form a solid run, whose overall weight would prevent any movement.

The concrete stairs formed by our builder are slowly covered in new wood carpentry

A day of installation and everything was in. Another day to putty the seams, and yet another to polyurethane them and the stairs are complete-ish.

The process of renovation is never quite complete.  There are always small tasks required to complete the project.

Although we still need to rustle up an albañil to patch the concrete, such details don’t stop us from smiling. Every architect loves a good staircase, and Stan is no exception.

3 November 2011

November Springtime in Mérida

What? Have we gone mad? How can it possibly be springtime when we’re north of the equator and were headed into winter?

The answer lies in the following image.

Young vegetable shoots ready to be planted in our garden

Unlike further north, the prime growing season is now upon us. With the heat behind us and tropical storms abated (well, almost), the air is feeling positively springtime and it’s perfect for growing yummy things.

Unlike our previous attempt at growing edible goodies, we now have our first opportunity to take advantage of Mérida’s four-month-ish growing season and see for ourselves what possible wonders will pull themselves from the earth and onto our table.

To start, we have plenty of Asian varietals like Korean radishes, Chinese cucumber, Japanese kabocha squash, and a bounty of leafy greens. In our past experience, they tend to be the hardiest. Mixed in with these are some other reliable croppers like heirloom tomatoes (using seeds we kept from last year’s treasures), chili peppers and eggplant (a surprise hit, as even in the heat of actual spring in Mérida, they grew and grew).

And just to make things interesting, we’re trying some past failures like fennel and green beans (we shall see). 

Even more exciting is our incoming drip-irrigation system. This simple system will provide a “water light” solution to keeping our plants drinking happily until the rain begins again next May. As water is delivered, drip by drip, and not via the gush of  sprinkler or hose, there is less change of stray water pooling on leaves and pathways and inadvertently creating an unfortunate mosquito problem.

Now all we need is a delivery of compost and organic soil, as well as a few additional components for our drip irrigation system (okay, and the rest of our hardscaping delivered and installed). However, who wants to dwell on details? We can taste our freshly-plucked tomatoes already.

16 October 2011

Who Wood Have Thought?

After many months of production and installation, the wood terrace connecting our two bedrooms is finally complete (okay, maybe it’ll be tomorrow morning because of the rain).

Tzalam wood floor terrace prepped for its final coat of polyurethane

Constructed from tzalam wood, this wood has been sitting in our carpenter’s shop for over a year drying and being processed for use on our terrace.

With a flooring design in place, our carpenters were on site to begin the slow and deliberate process of installing the floor, board by board according to the following pattern.

First, the framing. Essential to creating structure and providing a solid connection point between the concrete foundation and the floor board above, the framing system was spaced out evenly, allowing sufficient gaps for water to flow underneath, but not enough for the boards to sag.

Carpenters laying out the structural frame for the tzalam wood terrace floor

Soon after, our carpenters requisitioned our dining room table and clamped a circular saw to it so they could began cutting the individual boards to size.

Our dining room table used as a makeshift work table

While one person cut, another spaced the boards using a few 5mm planks, while yet another person screwed them into place.

Spacers are used to create 5mm gaps between the tzalam wood floor boards

A section of the tzalam wood floor terrace complete

Once 95% complete, the floor was laid to rest and settle for nearly three months.

Treated with polyurethane, the idea was to let the sun take its initial toll on the boards, allowing some of them to fade slightly and thus produce some more rustic undertones to the floor.

Being new wood, the three-month holding process also allowed the boards to move and shift until they could settle into a more “permanent” position. The boards that moved too much would eventually be replaced (5 in total).

Finally, a week ago, our carpenters returned to finish laying out the final 5% of the floor, sand down the entire thing and replace all warped boards. Sealant was then applied, and as of yesterday, the first of two coats of UV-resistant polyurethane was applied.

Tzalam wood floor terrace with one coat of polyurethane

With a round of sanding to go, a second application of polyurethane, and a final touch-up sanding to smooth out any residual glops of finish, a key component of our build will finally be complete. The quiet evenings spent relaxing on our terrace will be made even better as we proudly sit sipping on wine atop a completed wood terrace deck.

26 September 2011

While camping at our house, we’re also grilling, a lot. Here’s our version of arrachera tacos with poblano chilies. Watch the video (you also get several glimpses of our house) then head over to the recipe and get grilling.

25 September 2011

Bedeviled by Details

It’s been over a month since our last excitable post about our pool, so we thought it was high time we resurfaced and assured everyone that we are still alive and kicking.

We’d love to say we’ve been relaxing poolside while our crew wraps up around us with efficiency and outstanding speed. Alas, that would be a lie. Instead, we find ourselves mired in the painful phase of corrections - a process that seems to take us two steps forward, just to bring us back another three.

For instance, our guest bathroom vanity is supposed to go here.

The guest bathroom wall has been chipped out slightly to allow the vanity to slide into the gap. It will be sealed over with mortar.

There was in fact a moment when it was here, but due to some issues we had with the positioning of the drawer (it was wrong) and a curious downward slope on its left end, the vanity had to be pulled from its spot and sent back to our carpenter’s workshop.

This patch of missing pasta tile has been like this for about a month now.

This steel door must be removed before we can finish laying out our salvaged antique pasta tile

We have the tile and could install it tomorrow, if not for the fact that the temporary steel door (shown in photo) was installed too low and would not open if we were to install the tile now. To finish up, the temporary door needs to go.

For that to happen, however, the colonial wood door beyond must be restored, which entails first removing and replacing the rotted door frame. Although the frame could go today, a new one can’t be installed until the facade is refinished and the new frame cemented into place while the door opening is reconstructed.

This long chain of events involves our carpenter, a couple albañiles (masonry guys), a tile guy, and electrician (for the doorbell). Time to completion? How long is a piece of string?

Conduit and plumbing in our rear garden is being relocated to sit directly under a pathway

This mess in our rear garden is due to the fact that lines of conduit and plumbing were incorrectly positioned directly underneath our future garden. At a depth of 20cm, our concern was that there would be nothing but trouble when we (or our gardener) began tilling the soil and split a water pipe (or worse electrocute ourselves when we cut through a conduit). The solution? Dig it all up and push it to the right so it falls underneath a brick walkway.

These three items have 137 “friends” nailed to a board in the kitchen. As is typical during the end of construction, the list is long and we are measuring our progress daily. A lot of people worry about these things further down the line. We, however, have the energy and inclination to get things done right now.

A list of over 140 corrections and details that need to be hammered out before we can finish our build

Some days the issues list drops by inches, other days not so much. On those days, we remind ourselves that although we are sweating the small stuff, we still have a pool to cool off in.

14 August 2011

No Longer Pool Deprived

Being sans pool these last 12 or so months, our friends have taken pity on us with invites to swim at their houses. Their kindness has at times helped us from completely losing it during the hot days spent on site supervising the build.  

This weekend, however, we are no longer a charity case as our pool is full up with cool aquamarine. As of 1:13pm yesterday, the pump stared up and water gushed forth. Despite waiting 18 months for this moment, watching it fill inch by painful inch over the course of five hours was agony.

The swimming pool filled and ready for a test run

The pool has been under construction since the beginning of March. Since those early days when the crew marked out the boundaries with spray paint, it’s been a slow and deliberate process getting the pool to its current state.

Marking the swimming pool boundary with spray paint

First up, the dig. Unlike many horror stories we’ve heard of people bringing dynamite to the site to blast through limestone boulders, we had one kid who spent three weeks shoveling nothing but fluffy nutrient-rich soil with nary a stone in sight (the ones you see piled up were brought in by us for other purposes).

Digging out the swimming pool with a pick and a shovel.

Then, as with so much in Mérida, it was time to build a mamposteria wall running the perimeter of the pool, acting as both sides and footing.

Using mamposteria stacked stone to build the perimeter and footing for the swimming pool

Nearing the end of May, with the temperature soaring, the mamposteria wall was plastered with a hand-mixed concoction of grey concrete and festegral (a powdery substance that is added to concrete to make it waterproof).

Sealing the swimming pool walls with concrete and festegral, a waterproofing membrane

The choice of concrete color (or any other finish for that matter) impacts the resulting color of the water (you can get an idea of how it works here). We chose a darker grey, which gives the water a rich turquoise color. Darker colors do cause the pool to absorb more sunlight and warm the water, but we will be balancing this out by erecting a summertime-only shading solution.

For the pool edging, we opted for a stone cap of “tok”, a local limestone that complements the stone wall bordering the rear garden. Working with a stonemason in Dzitya, a town specializing in stone work, we obtained thick machine-cut blocks which were scored on a diagonal to give a rough, non-slip finish.

Slabs of limestone "tok" cap the pool edges

By mid June, with our friends growing tired of our constant come-ons for a swim, it was time to get things finished up. The steps and platform went in by forming mini mamposteria walls, filling them with rubble and finally forming the steps with a layer of concrete/festegral plaster.

The pool platform and stairs are formed and surfaced with gray concrete

Finally, with yet more plaster and a little wire mesh, the floor was laid along with the plumbing and various other boring details (our patience was wearing thin).

The swimming pool with final gray concrete finishes and plumbing

Since moving in two weeks ago, we have purposely not asked our contractor when the pool would be completed so as not to appear naggy and perhaps a little disappointed. This approach seems to have paid off, for we were taken by surprise yesterday with news that things were ready to fill.  

Granted, our salt water purification system has yet to be installed and our filter is not yet functioning, but for the next few days, we will enjoy our sparkling new pool. Yes, we have a bit more to do, but now wallowing in watery bliss, the end is truly within sight.

7 August 2011

All Moved in and Camping…Again

As of a week ago, we are living in our new home. It’s not done yet, but with the lease on our rental accommodation up, we had to move.

Living in a house under construction is no picnic. With 15 workers on site each day, hammering, sawing and asking a million questions, it’s hard to concentrate in the din. Dust flies everywhere, and although we are living upstairs where construction is largely complete, everything is constantly covered in a thin film of polvo.

We have fitted the master bedroom with a makeshift kitchen and office, reserving the guest bedroom for our bed and storage.

Our master bedroom is a temporary makeshift kitchen and office

The terrace between the two bedrooms has become our living room, where we wind down with a bottle of wine. After each day of construction management, it’s nice to sit quietly and watch the remaining dust of the day settle.

The outdoor terrace connecting the two bedrooms is our temporary outdoor living room

Despite having only one tap in our bathroom that also serves as the kitchen sink, we are in fine spirits.

The bathroom tap also serves as our kitchen sink

For us this is déjà vu. Camping amongst the dust and debris, without fully functional plumbing and electricity, is where we started.  

There are differences. This time around we have windows that close and doors that lock. We don’t have glass in the top sections, or paint on the frames, but we now possess a conviction that soon, these things will come to pass.

The guest bedroom picture window, partially installed

Some things, however, are just like before. Without a proper laundry, we have resurrected the old clothesline to dry our clothes. Looking over at it fluttering in the breeze, it feels like we’ve come home.

Our resurrected clothesline over the master bathroom terrace

20 July 2011

Reunited and It Feels So Good

The thing about restoration is that you can spend a great deal of time and money to repair something that ends up looking the same once you’re done. Is this good?  Should one be happy that the job was so “perfect”, or feel deflated that after all the work, you are back where you started. Such was the conundrum of our tejaban.

Six months ago, the old tejaban covering the space designated for our kitchen was dismantled. Although it looked great, it was rotten to its core and had to be reconstructed. The old wood came down, tiles were stored and our kitchen was left open to the elements. Last week, the tejaban came back.

The kitchen at the beginning of the tejaban installation

New beams of machiche - a native hardwood - were laid from north to south, matching the original slope of the kitchen.

Installing the support beams for the kitchen tejaban

Primed and treated for termites at our carpenter’s workshop before arriving onsite, each beam was positioned above the kitchen. Hard to reach areas were hand painted before a paint gun was used to turn each beam blue.

Hand painting the tejaban support beams in hard to reach areas

To prevent the exposed beams from warping in the harsh tropical sun and heavy afternoon rains, a tarp was laid across the top of the freshly painted beams.

Covering the tejaban support beams with plastic to protect them from the rain

Despite the tarp, the beams still warped. In the photo below you can see the bowed ends hanging over the south end of the kitchen. We were a little worried as some of them were as bent as bananas; not a good look for our tejaban. 

Excess tejaban support beams will be cut to size at the end of installation

We shouldn’t have stressed as our carpenters had things under control. Once all the main supports were laid, they pulled the beams back in line with a wooden brace and secured them in place using cross supports and nails.

Clamps are used to straighten out the beams on the tejaban

Once all the cross members were up, everything was straight again!

Completed tejaban structure prior to installation of tejas

Finally, after a week of work, the old tiles were brought back to site and relaid onto the new structure.

Tajas being laid on the tejaban support structure

The ragged ends of the beams were cut at an angle to expose a little of the machiche hardwood beneath. These ends will be sealed with polyurethane so that a little of the wood can peak out from beneath the blue paint.

Exposed machiche hardwood cuts on the ends of the tejaban

After six months, six grand and a few weeks of labor, we are reunited with our tejaban and it’s just like before. Is this good? You betcha! Although it would’ve been nice to design something amazing and new, restoring something to its original state is great too - especially when it’s so good you forget it was ever anything but.

Nearly complete tejaban installation over kitchen

17 July 2011

Painting the house in “Horchata”

In the last few weeks, our house has gradually been turning white. The painters have arrived and are washing our walls with calestina.  

Guest bedroom exterior wall partially painted with calestina lime-based paint

An ancient technique used throughout the world, calestina is a cal (slaked lime)-based paint that has been used in Mexico for centuries. It works well in Mérida’s humid climate because it’s not waterproof. Any moisture rising up inside the walls simply evaporates through the calestina without causing it to bubble in the way latex paint does. As an extra bonus, the escaping humidity dissolves the cal at a microscopic level and allows it to shift, thus filling any cracks appearing in the concrete.

Not something you buy premixed in the store, calestina is made on site by mixing cal with water and a little binding agent to hold it together. The binding agent varies from country to country. In our research, we have found people using everything from milk to honey. Here in Yucatán, the mix seems to be a little vegetable oil (Negrita won the day) and some wood glue.

Vegetable oil is a key ingredient in calestina lime-based paint

Our painters began weeks ago by “hydrating” the cal with water in a big blue drum. When done it looked a lot like horchata, except with leaves and dead insects floating around. After a few days, it was time to decide if we wanted to add any pigment to the mix.

Rehydrated cal (or limestone powder) is the base for calestina lime-based paint

Although we toyed with a splash of bright color here and there, we ended up settling for a natural “horchata”. The house is about showcasing original details and rustic textures so a clean white palette was the best option for allowing these details to shine.

We did, however, opt for a very subtle hint of orange - not enough to notice - just enough to warm the white so our house doesn’t look like some cold minimalist gallery space. Orange is a good fit that complements all the natural limestone, wood and vegetation we have on site.

Matching calestina lime-based paint with crema maya (macedonia) tile

As it’s not an off the shelf product with a rainbow of paint chips to agonize over, our ”hint of orange” was a hard concept to convey to our painter. We figured it out by mixing a strong peach-colored tint with a splash of paint from the drum. From there, we created swatch after swatch on the wall, halving the tint each time. It took us 6 swatches to get down to the white we wanted. Here are some of the early attempts:

Sample calestina lime-based paint swatches

Three coats of calestina have now been applied upstairs. Here is what it looks like in the guest bedroom:

Guest bedroom with three coats of white calestina lime-based paint

We’re really pleased with the outcome. Not only have we achieved the clean palette we originally envisioned, the calestina has also delivered a soft and luxurious texture to the space.